HMI Solutions.
One Partner. Many Needs.
From push buttons to complete subsystems, EAO offers an integrated solution portfolio that challenges us to innovate and go beyond expectations.
Custom-tailored HMI Solutions.
Whether for the public and private transport sector, for heavy duty and special vehicles, for controlling machines, ships, infrastructure and buildings. EAO can provide the exact HMI Solution that brings you optimum benefit.
Holistic project management
When developing your HMI Solution, we take into account all functional and ergonomic requirements, including all market- and country-specific standards. Thanks to our effective planning and design, you benefit from precise implementation from concept, to prototype production, to pilot series, to series production. Our expert knowledge, our experience and our global network open up clear competitive advantages for you.
Advantages
- EAO is your HMI expert – including for mixed technological solutions
- Custom-tailored system solutions
- Advantages in terms of costs and time – with fewer points of contact
- Global service
- Sustainability through our advice
Applications in railway.
Satisfied customers worldwide.
Applications in Industrial Automation & Equipment.
Satisfied customers worldwide.
Advice.
To move you forward.
A holistic approach: when it comes to HMI Solutions, EAO thinks outside the box for you. In this way our holistic advice enables you to find the precise HMI Solution that brings optimum benefit.
Advice with added value
Decades of expertise: in developing your HMI Solutions, we take into account all functional and ergonomic requirements – including all market- and country-specific standards. We provide comprehensive advice from concept, to prototype production, to pilot series, to series production. In this process, you gain direct benefit from our expert knowledge, experience and global network.
Products HMI Solutions.
Seat Reservation System.
Innovative, flexible and efficient – for an optimized passenger flow.
Megatrends of the future, such as mobility and urbanisation, pose new challenges for railway transport. It is becoming increasingly important to optimise the flow of passengers so that they are routed efficiently in the increasingly connected and dynamic world of rail transport.
EAO supports this need with the latest generation of seat reservation system with a standardised platform, that offers maximum flexibility in terms of customer-specific design and system adaptations. Not only can the system be easily and seamlessly integrated into the passenger information system but thanks to the innovative display technology and bright, clear, seat status indicators; passengers can easily locate a free seat, or find their prebooked seat reservation.
The EAO seat reservation system includes a modern, CAN bus-based, high-resolution display (SRD) and a matching gateway (SRG), which enables connection to the passenger information system (PIS) via Ethernet.
Advantages
- Early recognition of seat reservations thanks to bright LED indicators
- Increased passenger flow efficiency
- Energy-efficient, cost-effective and high-contrast display technology
- One display solution for flexible installation situations
- Seamless integration thanks to versatile customisation options
EAO’s seat reservation system was developed for the rail market and fulfils the specific norms and standards. Overall, the EAO seat reservation system represents a comprehen¬sive solution for the requirements of rail transport. From straightforward installation to flexible adaptation to different seating arrangements and design requirements and with a focus on efficiency, we are setting new standards for the future railway travel experience.
Charging solutions.
Mobile Device Charging.
The EAO Charging solutions improve the passenger experience, by providing phone charging, eliminating ‘low battery anxiety’ and enabling passengers to stay connected on their journeys.
With the seatback mounted SliderFLEX that holds the phone securely in either landscape or portrait mode and a table top mounted version, every seat can be provided with a charging service.
The innovative charging solution utilises a novel multi-coil inductive charger certified to the global Qi standard for iOS and Android that can charge any enabled phone wherever it’s charging interface is located – just by placing it in the SliderFLEX seatback holder, or on the table charging pad.
Wireless charging eliminates the need for cables and improves the reliability of the system, whilst the optional USB socket caters for older phones, or allows passenger to charge two devices simultaneously across devices.
Key features
- Seatback holster, or embedded tabletop charging unit
- Wireless charging with Qi Inductive Technology
- Additional USB socket to charge two devices, or for charging older phones
- Can be retrofitted to seats and tables during refurbishment
- Rugged, reliable design for rail, tram and bus applications
Advantages for travellers
- They can charge their phone without needing a plug and cable with them
- Charging option means they do not need to fear a dead battery
Advantages for rail operators
- Enhancement of the travel experience and operator image
- Can be retrofitted during repair work or as a separate improvement
- The SliderFLEX holder is suitable for most modern phones
- The service provider logo can be displayed
Charging Solutions are available in the following formats
Designs based on customer preferences are also possible:
- SliderFLEX design on the seatback for viewing in portrait or landscape format with a USB charging socket
- Round single-coil table charging station for installation into the table with a separate USB socket in the tablet edge (with standard cable and securing bracket)
- Rectangular multi-coil charging station with USB socket for flexible design options during installation
- Multi-voltage USB-C phone and laptop charging sockets
Smart Box.
Simple, compact and universal.
The EAO Smart Box provides a simple and customisable “Snap, plug & play” solution for decentralised control units in industrial environments. Examples include on/off, up/down or emergency stop functions on CNC machines or in semiconductor production.
Typical applications
- CNC machines in the areas of milling, lathing, grinding and drilling
- Semiconductor and electronics production
- Industrial lifting and handling robots
- Cooling and ventilation technology
- Food and drinks sector
- Pharmaceutical and chemical industries production and process control
- Tobacco production and process control
- Textile production including systems for processing, drying, spinning and weaving
- Packaging systems
- Production lines
- And many more
Snap-on mounting and M12 connection technology
The Smart Box is mounted without special tools, by simply snapping it onto the mounting adapter. Thanks to the M12 connection, the Smart Box is operational in an instant. You also have the option of mounting the device directly on a standard DIN rail without the mounting adapter – this gives you flexibility in terms of the number and arrangement of Smart Boxes. The Bus connection or direct wiring results in ease of system integration for you.
Compatible actuators and indicators from EAO
The Smart Box works best with compatible actuators and indicators from EAO; Series 84 is ideal – the illuminated pushbuttons and emergency stop switches (further products on request) in particular. The robust design, combined with front protection up to IP67 enables reliable switching at temperatures from -25 °C to +70 °C (depending on the integrated products), in dirty or damp conditions, or in the event of vibration.
Individual front design with films
You have the option of adapting the front design for almost any application using a polyester film (e.g. for a customer logo or warning sign), a labelling plate, or an LED status display. If needed, EAO will integrate additional electronics functions onto a PCB or will equip and wire the Smart Box entirely in line with your preferences.
Advantages
- Easy snap-on mounting and M12 connection technology
- Multiple boxes can be flexibly mounted in series; robust and compact design
- Easy system integration thanks to Bus connection or direct wiring
- Front design and functionality can be customised
- Standard range – customer-specific solutions on request
We will also be happy to implement your individual solution
- Standard type with individual wiring: from 200 Smart Box units
- Standard housing with individual layout/in another colour: from 1,000 Smart Box units
Our experts will be happy to advise you.
Multi-Legend Alarm Indicator.
Flexible, bright and reliable.
When an alert is raised, it is important to know exactly why: the multi-legend alarm indicator for driver’s cabs simplifies fault monitoring with its modular HMI, ensuring more safety for your train applications.
Flexible, modular design
You can individually define the size of the operator panel, the symbols and the LED colours. The flexible number and arrangement of symbols and low back panel depth of less than 8 mm make it ideal for driver’s cabs and applications with limited space for display elements.
Typical applications
- Rail vehicles
- Industry
- Utility and special vehicles
Refined technology
For maximum safety in operation, any alarm display must be electrically independent; this also includes redundant illumination in every element. You control the display system via a Bus interface, digital inputs/outputs, CAN or other interfaces. You can easily and effectively integrate it into existing systems, and the display modules are available with dimmable illumination. The light test function with capacitive touch sensor in the alarm indicator is effective and responds immediately.
The wide selection of display symbols, grid spacing and symbols for each module make this status monitoring system even more flexible. If you would like to do so, you can mount the display panel using adapters or directly with mounting studs.
The multi-legend alarm indicator complies with EN 45545 and offers connection options for up to 36 symbols per module in a voltage range of 24 VDC to 110 VDC.
Advantages
- Adaptable control unit size and symbols
- Rapid adaptation to customer-specific requirements
- Additional functions can be integrated
- Ultra-thin design (< 8 mm), suitable for control units on driver’s cabs
- Bright, even illumination, visible in all light conditions
LED colours
- Red
- Green
- Blue
- Yellow
- White
Symbols
Can be defined on a customer-specific basis
Capacitive sensor door handle.
For intuitive user comfort.
Capacitive sensor door handle from EAO: intuitive user comfort in a robust design for your door applications in the transport sector. This door handle is your perfect choice for electronic unlocking.
As if by magic
The capacitive sensor door handle is an intuitive switching system. It activates electronic unlocking when a hand comes close to it or the active surface is touched, with the result that doors are very easy to open.
Conforms to TSI PRM
This modern door handle integrates perfectly into any design. New train generations in Europe in particular must comply with the TSI PRM technical specification; this defines the requirements for people with disabilities or restricted mobility in rail transport – including for universal toilets. This door handle fulfils those specifications. It activates electronic unlocking, meaning that the doors can be opened with minimal physical effort.
Intuitive LED status indication
An intuitive LED status indicator on the top end of the handle provides additional comfort. All metal parts on the sensor door handle are made from stainless steel. On request, EAO will customise the capacitive sensor door handle for your specific application, for example by using a shorter handle length.
Advantages
- Fail-safe, robust and vandal resistant
- Modern, simple design
- Easy actuation by touch
- Can be actuated when wearing gloves or with wet hands
- All metal parts are made from stainless steel
- Complies with the standard EN 50155
Technical data
- Supply voltage 24 VDC (± 30%)
- Operating power < 1 W
- Temperature range -40°C to +55°C
- High side switch
- Maximum load current 200 mA
- IP65 protection
Project management.
With insight and foresight.
We offer what you need: reliable, intuitive and innovative HMI Solutions with qualified services, all the way to the end of a product lifecycle – and even beyond.
Focussed and efficient
Thoroughly thought-through: as your expert and partner EAO ensures optimum planning and design of your project. Our global network and knowledge of materials means optimised purchasing, production and logistics. In addition, thanks to our technical expertise, we reduce contact points and guarantee precise project implementation.
You also benefit from our sustainable service and logging of technical and economic contextual information, which further reduces costs.
Holistic project management.
Phase 1
initialisation
- Customer enquiry
- Analysis of customer requirements
- Risk and potential assessment
Phase 2
preliminary study and concept
- Official project start
- Preliminary study
- Quote for product and project
Phase 3
realisation
- FMEA
- Development of prototypes
- Release for prototypes
Phase 4
prototype
- Procurement of tools and materials
- Production of prototypes
- Release tests and design freeze
Phase 5
pilot series and series production
- Procurement of material
- Production and release
- Pilot series
- Lessons learned
- Project end
Series production
delivery of series-production products
- Product run-in
- Product phase-out
- Obsolescence management
Core expertise.
For your success.
Clear selling points. You draw direct benefit from our core expertise in connection with HMI Systems and Solutions. Our expert knowledge, experience and global network give you clear advantages over the competition.
HMI design and ergonomics.
For all the senses: HMI Solutions from EAO are based on the best construction practices and an understanding of ergonomics and production standards.
The starting point for optimal HMI Solutions is a thorough under-standing of best design practices, ergonomics and manufacturing standards. The positioning of components, legend size and color, or the configuration of emergency stop switches and protection guards affect ease of use, efficiency, safety and cost.
- HMI System design and layout
- Ability to match your overall system appearance – color, graphics, etc.
- Knowledge of safety, ergonomic, industry and international standards
We ensure that your HMI Solution meets all the criteria for your application.
Software and interface design.
Cleverly thought-through: HMI Solutions from EAO offer you embedded interfaces. These are connected to the higher-level system by means of software-controlled communication connections.
EAO has extensive experience with on-board microcontrollers, real-time operating systems and encryption technology for PIN-protected, secure access, as well as a variety of communication protocols, including:
- CAN-Bus, CANopen, CAN-J1939, ProfiBus, InterBus, DeviceNet, ASI-Bus
- USB, Ethernet, RS-232, RS-485
- GUI touchscreen integration
Everything for the best interaction. That is our task and our goal.
Production excellence and HMI expertise.
Unique knowledge: you benefit from our knowhow as an HMI Component manufacturer. Whether in prototyping, tooling, plastic moulding, galvanising, electrical design, automation and precision parts assembly.
To develop innovative, application-oriented solutions that add significant value to end products, we offer our customers the appropriate expertise:
- Expert engineers, designers and toolmakers
- High-quality and reliable HMI Components
- Lean production knowledge and technology review
- Conformance with CE, UL, CUL, VDE, RoHS, WEEE and other standards
- Environmental Management System ISO 14001:2004
We offer you the full spectrum of HMI services.
Production and supply chain.
Close to you wherever you are: EAO will support you in drawing benefits from local production. This simultaneously strengthens your global supply chain.
Our four global production companies and planning centers in Europe, Asia and North America ensure the planning and production of HMI Products adhere to ISO 9001 and other international standards.
- Consistent processes at all locations, with integrated supply chain quality measures
- PCB design and manufacturing
- SMT placement, assembly and inspection
- Cable crimping, cutting, harnessing and final assembly
From the initial processing through to the final integration of complete HMI Solutions.
Mechanical and electrical system development.
It’s a system: our specifications form the basis for mechanical and electrical system design, including components, panel layout, and integration.
EAO works closely with you to prepare detailed drawings, parts lists, circuit schematics and assembly instructions. Production schedules are agreed upon before manufacturing commences. EAO helps you cut development times using design resources such as rapid prototyping techniques for plastic components and PCBs.
- 3D CAD / CAM / CAE (Solid Edge, AutoCAD, Pro / ENGINEER and SolidWorks)
- PCB design and simulation software (P-CAD, Altium)
- Gerber file generation for PCB manufacturing
- Rapid prototyping (3D Printing)
Thanks to our optimized production-sequence planning, you will get your product to market faster.
Quality assurance.
Verified quality: compliance with international standards and our comprehensive product tests make EAO your reliable partner for planning, developing and implementing your HMI Solutions.
We use our in-house laboratories to subject our HMI Products to various tests and assessments that replicate the most extreme condition in which our products might operate.
EAO utilizes a comprehensive quality management system which covers all business areas. We are certified in accordance with the following standards:
- Quality Management System ISO 9001
- Quality Management System ISO/TS 22163 (IRIS, Railway)
- Quality Management System IATF 16949 (Automotive)
- Environment Management System ISO 14001
- Industry-specific standards and regulations
We ensure that your HMI Solution meets all the criteria for your application.
Testing and simulation.
In order to meet customers' demands in terms of reliability, continuity and durability, our products and systems are subjected to permanent quality monitoring.
Among other things, this includes:
- Laboratory tests with special software (e.g. LAB View)
- Use of cutting-edge environmental test chambers
- Verification of adherence to different degrees of protection
- Testing the durability of individual components
- Optical and x-ray analysis
- Finite element method
On request we can arrange testing on out internal equipment or hook you up with an external partner.
Technical expertise.
The full range. At EAO, our technical expertise encompasses the entire value creation process. Certified quality management safeguards all products and services, so that you receive the best all-round support.
Component and production automation.
Decades of experience: as a global provider, we have the knowledge and products to optimally meet your requirements and quality demands.
CAD and rapid prototyping.
Working together with you, EAO will develop detailed drawings, switching circuit models, production processes, test plans and mounting instructions. With rapid production of prototypes, EAO will support you by accelerating the development of your components and PCBs.
Software and Bus system design.
EAO has comprehensive experience in the use of “on-board” micro-controllers. Bus systems are integrated through configuration in close collaboration with you, and individually based on your requirements.
Haptics and tactile design.
We rely on special software during testing and material analysis. In this way, we ensure you get the right tactile feedback characteristics with our HMI Components.
Pre-packaging and assembly.
Flexibly connected: EAO will pre-package a wide selection of cables and connectors for you. You choose the cable type, cable length, connection type (connector types) and specify the pin assignment.
Electrical and mechanical lifecycle testing.
Reliability, continuity and durability: to ensure you benefit fully, we subject our products and systems to constant quality control (including with endurance testing, optical and x-ray analysis, and the finite element method).
Application-appropriate testing.
EAO analyses technical requirements, operation environments and ergonomic and economic requirements so that you and our technologies harmonise with one another to best effect.
Surface finishing.
EAO has well-established knowledge in surface treatment for components. This means we can provide expert advice about the characteristics of a huge range of procedures.
Engraving and labelling.
We offer individual texts, symbols and pictograms for our lenses, labelling plates and film inserts. You choose between engraved, stamped or laser-engraved labels.
Reference reports.
Satisfied customers worldwide.
Your market.
HMI Solutions that move you forward.
Contact us.
Globally active – with local points of contact.
Contact: Do you have questions about EAO, our products and our solutions? We will be happy to help – after all, we know that working closely with our customers alongside excellent service are key to our success.